Rally Kit
KTM 790/890 (2023-)
Adventure Awakened
The wait is over—experience the pinnacle of performance and design with the brand new kit for KTM 790/890.
Crafted for those who demand excellence, this kit enhances your bike's aesthetics, aerodynamics, and versatility, delivering precision and confidence on every journey.
The long awaited kit for the 790 and 890 is here!
Click on the ''COMBINED' button on the top left corner to see all charts in one.
What you see here is a spider (or radar) chart. We are comparing the OEM bike vs different Aurora Layouts that we have in our range. There are five areas of interest.
1. Ergonomics. This is your instrument layout. Are they in a better position? Easier to see? Higher is better.
2. Protection. This is protection from the elements and is based on our own tests and feedback from customers. The highr the protection, the higher the number.
3. Lights. OEM lights are fully legal. In our kits not only you upgrade the lights, but you can install full off-road LED units for max performance.
4.Weight. That's a necessary evil. We remove and we add parts on the bikes and the net effect is sometimes a heavier bike, or in the case of our Rally kit a lighter bike.
5. Racing. Get ready to race! Higher is better.
Choose your areas of interest and get the best possible solution! A full comparison can be found in the FAQ section.
Design
It is unique! The 790/890 rally kit will transform the way you use your adventure bike. KTM® 790/890 Adventure is one of the most advanced and capable bikes available today. This unique kit further enhances its abilities!
Improved aerodynamics. One of the most complex equations to solve. In Aurora we are firm believers that technology is the key to assist in good and reliable results. Enjoy your bike using rally proven KTM® parts.
It's unique! The tower is a three piece design. Not only for improved characteristics, but for ease of assembly and maintenance! The CNC spine is our trusted main part of the tower, while the light support and the top part of the tower will deform in case of a crash to protect your gear!
It's reversible! No modification to the frame needed at all. It is important to make sure that your warranty is sill valid, and should you choose to return the bike in its original state, you can do it on the spot!
The kit comes pre-assembled! Everything is assembled for ease of use and reference. Our team is online close to 24/7 and you can text, e-mail us should you need help so that installation goes smoothly!
Serial numbers in all parts! Each sub-assembly has a dedicated, unique serial number. We are able to back trace down to the person and the exact date that this sub-assembly was manufactured. Our unique quality control system means ease of mind when you install and Aurora!
Let the adventure in!
Navigation Tower
The new design results in the main parts of the navigation tower to be 10% stiffer, using special A/V dampeners to further reduce the vibrations that reach the instruments.
The innovative ‘spine’ structure is machined from a solid block of aluminum, measuring seven millimeters thick. Thanks to specially designed pockets, the structure remains super lightweight while maximizing strength. The updated design also creates valuable space at the base of the tower, perfect for storing small essentials. Plus, the tool-less screen removal ensures effortless access.
To further minimize vibrations from the lights, the tower features two attenuation dampeners—one on each side—delivering superior stability for your navigation gear.
The indicators are cleverly housed behind the screen, offering protection during falls. Additionally, the indicator fins are removable, giving you the flexibility to reposition them elsewhere as needed.
Cable management has been meticulously refined. Each package includes Tesa™ PET cloth wire harness tape, ensuring a clean and professional installation. Special ‘gill’ inlets on the tower’s sides allow the OEM harness to integrate seamlessly, while the front of the tower slides forward for easy securing—even with all cables attached.
The tower in the photos is clear-coated to showcase the design and contours, but production versions are powder-coated black to reduce glare and provide additional protection.
CANbus Controller
Pioneering once again, Aurora Rally Equipment was the first company in the world to offer a CANbus controller for the lights of the bike.
Now in our 4th generation, the light controller is as reliable as it gets, allowing you to enjoy the bike without the HLU error.
The legendary head clamp!
The foundation of a rally kit.
If this part fails, the entire structure—no matter how well-built—will collapse, taking with it all the bike’s electrics. That’s why the head clamp is the single most critical component.
Since 2016, Aurora Rally Equipment has proudly maintained zero head clamp failures across all environments and conditions—whether racing, traveling, or commuting. Our data reveals that the damage inflicted on these parts during traveling can rival, or even exceed, that of racing, particularly with amateur riders sometimes pushing equipment harder than the pros.
Each clamp is precision-machined from a solid block of aluminum, paired with custom-designed spacers and a chro-moly U-bolt created specifically for this purpose. Built to endure, it comes with a lifetime warranty—just like all our frame clamps.
Side panels
Design is in our DNA.
The new side panels integrate seamlessly with the bike’s original lines, enhancing its overall look and performance. By removing the bulky OEM parts, we’ve reduced weight and achieved a cleaner, sharper design that delivers unmatched visual appeal.
Lights
There are plenty of options in the Aurora 790/890 Rally kit. Road legal, or pure off-road, these lights will keep you safe during night travelling.
The kit comes with Hella LED lights (street legal) or Baja S1 lights (off road). Allowing you to enjoy a night ride without any compromise. Commute or Race , this kit comes with a dedicated harness for the lights, allowing you to enjoy it in a plug and play function!
Screen
Trust the winners!
The all-new 2025 KTM™ screen, headlight mask, position light, and light mask set a new industry standard. Designed for a cleaner, more aerodynamic profile, this screen transforms the way you ride. It improves visibility of the front wheel while standing and is crafted from shatterproof material for unbeatable durability.
Tool-less removal ensures convenience, while its virtually unbreakable construction enhances upper body safety during off-road riding. Plus, the design eliminates sharp edges, reducing the risk of injury on tricky crests. Ride with confidence!
Back plate
A backplate designed for adventure.
The new backplate for the 790/890 Adventure Rally Kit stands out with its unique modular design. It allows you to relocate the OEM speedo to the handlebars with the addition of a dedicated bracket, freeing up your cockpit for two GPS units, mobile phones, a large tablet, or any other adventure essentials.
Equipped with antivibration dampeners, the backplate is securely mounted to the tower, absorbing impacts and protecting your valuable equipment.
Looking to upgrade to a full rally setup? We've got you covered! Choose the Roadbook backplate along with the handlebar bracket to center the OEM speedo. This keeps crucial bike data within view while ensuring your focus stays firmly on the navigation gear.
Weight distribution
Weight is always a critical factor—but it’s not just about the numbers.
The KTM 790/890 Adventure is the perfect example of why actual weight matters less than how it’s distributed. With its unique belly tank design, the fuel load sits low, creating exceptional mass centralization. Push the bike around, and it feels feather-light—not because it’s light, but because the mass is closer to the center of gravity, reducing the sensation of weight.
The Aurora 790/890 Rally Kit follows the same principle. While the overall weight of the bike remains unchanged, the kit is engineered to move the center of gravity closer to the headstock, minimizing the cantilever effect. The lights and main tower components are positioned near the handlebars, and the smart selection of materials ensures we could precisely shift the center of gravity during the design phase.
For example, the stainless steel bottom cover was chosen—and optimized in geometry, thickness, and design—to further lower and centralize the weight of the assembly. The result? A rally kit that not only enhances the looks of your 790/890 Adventure but also improves its functionality and performance.
Better design. Better balance. Better riding experience.
What's included in the kit
- CNC head clamp. Guaranteed for life.
- Navigation tower with options for everyday commuting, travelling and rally racing.
- Use of KTM OEM Rally parts. Enjoy quality, performance and improved aerodynamics.
- Light choices between: Hella M60 LED (street legal) or Baja S1 LEDs
- CANbus controller for the lights. No HLU error, plug and play.
- Classic Aurora RGB position light (up to 7 colours).
- Side panels made of ABS plastic, painted black or white, with 1/4 turn bolts for tool-less removal.
- Sticker kit for the side panels. (not the one pictured, the final design will be ready soon)
- QuickCharge dual charger.
- Option to relocate OEM speedo to the handlebars.
Please Note! The standard colours of the tower will black main body and white details.
Compatibility
KTM® 790 and 890 Adventure (2023-2024)
if you wish to adapt to an order model please send us an email for details.
Disclaimers
Despite every effort to provide accurate images of each product’s color and design, actual colors and design may vary slightly, due to different device screen settings, the lighting in the installation location, slight differences in product finishes over time and other factors. Please contact Aurora Rally Equipment should you wish to confirm your final choices.
TURN INDICATORS IN USA
Due to different regulations in the US, the OEM front turn indicators are bigger and will not fit in the available space on the tower. It is advisable to buy a smaller LED set.
Product Details
Data sheet
- Turn indicators in the USA
- Due to different regulations in the US, the OEM front turn indicators are bigger and will not fit in the available space on the tower. It is advisable to buy a smaller LED set.
- Rally kit features
- Aluminium Nav Tower
CNC Headclamp
CNC Nav Tower
GPS backplate
KTM OEM Rally parts
Rally backplate
Side panels
Stickers
Street legal lights - Motorcycles
- KTM 790/890 Adventure
- Custom product layout for kits
- Yes
- Product label
- NEW!
New
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